D, CFD, SCFD, FPD,
and Common Cabinet Models
NON-CE &
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
* 8 1 9 F5EB9RU2AR2Y 20*07
24-Hour Service Hotline
1-800-551-8633
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.
WARNING
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to on-site management operational procedures.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster and Dean Service Hotline at 1-800-551-
8633.
This equipment is to be installed in compliance with the basic plumbing code of The Building
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation
Manual of the Food and Drug Administration.
COMPUTERS
FCC
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and 2) This device must accept any interference
received, including interference that may cause undesired operation. While this device is a verified Class
A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the
ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER
THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE
CANCER AND/OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
Operation, installation, and servicing of this product could expose you to airborne particles of
glasswool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne
particles of glasswool or ceramic fibers is known to the State of California to cause cancer.
Inhalation of carbon monoxide is known to the State of California to cause birth defects or other
reproductive harm.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will
distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be
removed for cleaning.
Decathlon Series Gas Fryers
Service and Parts Manual
TABLE OF CONTENTS
1.
SERVICE PROCEDURES……..……..……………………………………………...
1.1 Functional Description............................................................................................1-1
1.2 Accessing Fryers for Service...................................................................................1-8
1.3 Cleaning the Gas Valve Vent Tube (if applicable)..............................................1-10
1.4 Adjusting Burner Manifold Gas Pressure..........................................................1-10
1.5 Adjusting the Pilot Flame......................................................................................1-11
1.6 Calibrating the Thermatron Controller and Backup Thermostat....................1-11
1.7 Replacing Fryer Components...............................................................................1-13
1.8 Troubleshooting and Problem Isolation..............................................................1-32
1.9 Troubleshooting Guides........................................................................................1-41
1.10 Wiring Diagrams....................................................................................................1-43
2.
PARTS LIST…….…………………………………..……………………………….
2.1 Decathlon Primary Components............................................................................2-1
2.2 Control Panel Options; D60 Series.......................................................................2-14
2.3 Optional Components and Controllers................................................................2-15
2.4 Transformers and Component Boxes; Multi-batteried Decathlon...................2-18
2.5 Oil Drain Manifold Components..........................................................................2-20
2.6 Oil Return Manifold Components........................................................................2-24
2.7 Oil Return and Oil Flush Components................................................................2-28
2.8 Under Fryer Filter (UFF) Components; D50 and D60 Series............................2-32
2.9 Single Under Fryer Filter (SUFF) Components..................................................2-37
2.10 Basket Lift Components; D50, D60, and D80......................................................2-41
2.11 Trough, Holster, and Cover Components; D60 and D80 Series........................2-43
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